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The basic
drill is used in the vast
majority of the modifications to the wheels and axles as well as
modifications to the car body itself. It is an absolute necessity
for a winning pinewood derby car.
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The axle is held in the drill in the same fashion as a regular drill
bit. It is then spun at high speed while you use various tools
such as files, sandpaper and polishing compound to perform the speed
modifications. |
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The wheels are placed on a
mandrel which is then placed in the drill. The wheels can
then spin while you perform modifications. |
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The drill is used in its more normal fashion here to drill weight holes
and other design holes in the car. |
The dremel tool is a low torque, ultra
high speed drill. It is used in a number of ways to modify the car
body and axles. It is also used in wheel testing. I would
not say that a competitive car can't be built without one, but it
certainly is helpful, especially with intricate body designs.
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With axles, the dremel is used primarily for polishing. |
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There are over 50 different
drill bits that can be used with the dremel, all available at
the local hardware store. More common bits that I have
used are a round, rough sanding bit to sand inside holes, a
round cutter bit to dig out holes, router bit for grooves and
engraving bits. |
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Without giving away too many secrets here, simply stated, the dremel is
used in the testing procedures for the wheel and axle combinations. |
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Sanding
supplies come in many shapes and a
seemingly endless range of grits. Grit is the basic term used to
classify sandpaper. The higher the grit number, the finer the
abrasive particles and the finer the cut. It is used in all
aspects of the car construction process.
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Coarse Sanding (Low grit
levels; 60 - 300 grit)
The lower grits are used for sanding the car body. One starts with
lower, very rough grits and slowly progresses to higher grit levels.
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Medium to Light Sanding (Medium grit levels; 400 - 600 grit)
These grit levels are used for sanding of the car body as well as
sanding the wheels and axles. |
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Fine Sanding (High grit
levels; 800 to 1500)
These higher grit levels are for specific car body finishing, wheel
sanding, and axle modifications. Not commonly found in hardware
stores. |
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Steel Wool is used in various wheel and
axle modifications to get into corners and other areas not so easily
modified with sandpaper. It is given single digit numbers and "0"
levels to show grit. A 2 or 3 is for rough sanding while a "0" is
for medium jobs and "0000" for finer work. |
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My son's favorite power tool, the electric sander is a wood eating
machine, but a very safe tool to use with the right age groups and adult
supervision. Use the mouse handheld version with the tongue
attachment for close-in work. |
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There are a number of saws and
other cutting tools that can be used in
cutting the car body and detail work.
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A scroll saw is very nice to have as it can cut turns, waves etc. for
fancier car designs. It can also be used to cut intricate hole
shapes. It is a fairly expensive tool (approx. $100 or so) and a big tag
for a once a year job. It is certainly not a necessity. |
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A band saw uses a wider blade and
is a more general cutting tool than a scroll
saw. It is more powerful and faster but produces less intricate
cuts. It is higher in price than a scroll saw and nice to have,
but not a necessity. |
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The coping saw is a manual equivalent of the scroll saw. It uses
small blades and can make small turns and more intricate cuts for
fancier body designs. It would be considered a necessity for
intricate cuts absent a scroll saw. It is less powerful than a
regular hand saw and will take a while to cut a car body but is
fairly inexpensive. |
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The basic wood saw is the best
tool to use for generic wedge design cuts with minimal intricate
patterns. More powerful than a coping saw and quicker.
Not as exciting a design but very popular and very fast.
More likely tool to already have. |
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As stated above, there are a
number of specialized cutting bits for the dremel tool.
Most costs about $6 or less in a local hardware store. |
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There are several types of
weight used in the pinewood derby
project, namely lead, tungsten, and steel. The
most common weights on the market are steel and,
although safer and less expensive, are not nearly as
efficient as lead or tungsten.
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Steel weights come in a variety of sizes and are commonly packaged in a
stick-on format. They are not as dense as lead and therefore take up
more space to apply the same weight. It is best to use more dense
materials to apply weight in a more compact area. This website is all about speed and steel
weights and speed just aren't used in the same sentence with true derby
enthusiasts. |
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Lead has its safety concerns with handling but is more dense and is available
in easy to use cylindrical and flat forms. It is soft and can be
adjusted (hammer, pliers etc.) into a myriad number of shapes to fit
your design needs. It is also the cheapest weight to use. |
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Tungsten is
more dense than lead and is safer to handle but
is more expensive and not very willing to have
its shape changed. It is available in
cylinders and is an excellent choice if it
fits your design parameters and wallet. |
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In addition,
there are a number of supplemental weights that
you will need in order to truly maximize the 5.0
ounce limit!
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There are several
lubricants one can use for
your pinewood derby car and even more if your local pack allows anything but dry lubricant.
The lubricants are used in modifications throughout the construction
process with the car body, wheels and axles.
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Graphite is by far the most common lubricant
for pinewood derby and becomes your only good
choice if the rules require dry lubricant.
Graphite with molybdenum is the most common, but
Tube-O-Lube is gaining some market share.
Tube-O-Lube provides somewhat slower spin times but is considered a slightly better lubricant under load
with the wheels pressing against the axle going down the track.
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Teflon lubricant was expected to take the pinewood derby by force, but has
really fallen on its face. Simply put, don't even think about it
past the end of this sentence. |
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